In New Zealand’s fast-moving consumer goods (FMCG) sector, there is no margin for error and no time for delays. Consumer demand is relentless, delivery timelines are shrinking, and expectations are higher than ever. At the heart of meeting these challenges lies a crucial but often underestimated asset—your racking and storage solutions.
When designed correctly, racking systems are not just storage fixtures. They are dynamic distribution enablers, streamlining everything from receiving and picking to despatch, and ultimately shaping your competitive edge.
Why FMCG Racking Systems Are Critical to Operations
The FMCG supply chain never slows down. Weekly promotions, rapid product turnover, and seasonal surges put pressure on every link in the chain. Inefficient racking setups result in delayed shipments, stockouts, wasted space, human error, and increased costs—problems that directly affect revenue and customer loyalty.
That’s why New Zealand businesses are shifting towards smarter, scalable racking systems that deliver:
- Flexible layouts to adapt to different product sizes and categories
- Automated picking zones that reduce error and boost throughput
- Optimised workflows to prioritise high-turnover SKUs
- Integrated safety systems to reduce downtime and risk
These aren’t just storage features. They’re strategic advantages that enable agility, efficiency, and resilience in one of the most demanding industries.
Smarter Storage Solutions Tailored for FMCG
At Dexion, we design systems that go beyond storage to support seamless, high-speed distribution. From conventional pallet racking to advanced automation, our solutions are built for performance and scale.
- HDS Shuttle – A highly efficient alternative to drive-in racking, pallet shuttle automation eliminates the need for forklifts to enter aisles. Controlled remotely, shuttles bring goods directly to operators and support both FIFO and LILO workflows—maximising throughput while reducing congestion and risk.
- Ultima CI-80 Shelving – Perfect for smaller, light-to-medium weight items, this modular shelving expands in any direction. With accessories like mesh backs and lockable swing doors, it offers tailored flexibility for businesses managing high SKU diversity.
- Automated Storage and Retrieval Systems (ASRS) – For facilities operating at maximum capacity, ASRS handles thousands of pallets with precision and speed, integrating conveyors, elevators, and transfer cars for seamless flow.
These solutions ensure that whether you’re storing bulk goods or handling fast-turnover consumer items, your warehouse is equipped for accuracy, speed, and scale.
Why FMCG Providers in New Zealand Choose Dexion
Dexion has decades of experience delivering future-ready storage solutions across New Zealand, helping FMCG businesses keep pace with global demand. Our strength lies in tailoring systems that meet the real-world challenges of fast-moving supply chains.
- Sistema – Facing skyrocketing global demand for plastic food storage and cooking containers, Sistema partnered with Dexion to implement an ASRS system capable of managing 15,000+ pallets. With storage and retrieval machines, pallet conveyors, and high-speed transfer cars, the system delivered unmatched efficiency and scalability.
- Kimberly-Clark – Struggling with outdated processes, Kimberly-Clark turned to Dexion for a complete supply chain overhaul. From barcode and pallet redesign to regional hub optimisation, our solutions integrated seamlessly with staff operations, reducing inefficiencies and driving measurable improvements.
These case studies highlight Dexion’s ability to provide more than just equipment—we deliver strategic infrastructure that ensures goods keep moving, operations stay lean, and businesses remain competitive.
In the FMCG sector, speed and accuracy define success. Partnering with Dexion means equipping your warehouse with smarter systems that not only meet today’s demands but are also ready for tomorrow’s growth.
