Dexion Smart Roller Conveyors

Materials transport systems designed for your warehouse.

Transform your warehouse operations with the Dexion Smart Roller Conveyor tailored to revolutionise your business. Designed to enhance efficiency and productivity, the Smart Roller Conveyor offers seamless material flow, optimises space utilisation and streamlines essential processes from picking to packing.

We customise solutions that perfectly align with your operational needs, taking into consideration product specifications, size, weight, and desired capacities. Our range includes buffering capabilities to manage production peaks and seasonal demands by integrating various accessories to enhance the packing and dispatching process.

Elevate your warehouse performance with our innovative conveyor system for better speed, accuracy, and operational excellence.

KEY FEATURES

At the core of the Dexion Smart Roller Conveyor are Motorised Drive Rollers (MDR) regulated by Programmable Logic Controllers (PLCs) energised by a 24V DC power source.
Each section of independently-driven conveyor rollers can serve either for transportation or product-accumulation purposes.
Rapid on-site installation is facilitated by prewired conveyor assemblies, which include within-bed 24V DC power and pre-installed Cat5/Cat6 data cables completed at the factory beforehand.
It utilises state-of-the-art ConveyLinx Ai2 control cards, which are pre-installed for each Motorised Drive Roller (MDR).
Automatic configuration and Zero Pressure Accumulation (ZPA) capability without the need for a Programmable Logic Controller (PLC).
Simple integration with Programmable Logic Controllers (PLCs) for executing intricate functions.

Spec Sheet

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Product Features and Benefits

Cleanline And Modular

The DC Roller Conveyor primarily relies on side frames and rollers linked by drive bands to maintain a sleek and minimalist appearance. This conveyor system is modular, enabling the independent operation of smaller sections of conveyor rollers.

LOW ENERGY CONSUMPTION

In an MDR system, the rollers within each zone activate only as required, typically ranging from 10% to 50% of operational time. This dynamic operation leads to energy savings of 30% to 70%. The diagram below demonstrates this principle.

OH&S COMPLIANCE

The motorised drive roller within a standard MDR zone operates on 24 volts DC, ensuring that there is never an excess of drive power that would pose a danger to users. The Smart Roller Conveyor operates significantly quieter compared to traditional conveyors, falling within a noise level range of 55 to 65 dB depending on the specific application.

MINIMAL REQUIREMENT AND SIMPLE TO MAINTAIN

The conveyor requires minimal spare parts inventory and reduces the actual time spent on field maintenance.

FUTURE STANDARD

Motorized Drive Rollers (MDRs) are becoming the standard for the future. Beyond basic transportation or accumulation, the application of MDRs is rapidly expanding to address material handling functions such as diverts and merges of goods.

UNIQUE CONTROL STRATEGY

The right design concept and implementation of intelligent control systems enable effective data and information management, paving the way for enhanced functionality, including product tracking and sorting.

Product Unit Assembly

Conveyors come in various shapes to accommodate different material handling needs.

Straight conveyors are ideal for linear transport of goods from one point to another.

Curved conveyors bend around corners, allowing for directional changes in material flow or fits in tight spaces, whilst Incline conveyors are designed with an angled surface to move materials upward or downward. Decline conveyors are the opposite, facilitating the controlled descent of goods.

Spiral conveyors feature a helical path, making them suitable for vertical transport with minimal footprint. Flexible conveyors are adjustable and can bend or extend to suit various layouts and configurations. Each conveyor shape offers specific advantages depending on the application and space constraints within the facility.

Mitre Conveyor Assembly

Access Gate Assembly

Applications

A wide range of conveyor modules enables a variety of uses and applications across all industry segments.
Transport or move light or medium weight, or bulky products from one location to another.
Accumulate products for wrapping, packing and distribution.
Enable goods-to-person workstations for outbound goods distribution.
Achieve quick order fulfilment with automated pick and sort functions.
Highly suitable for 3PLs, FMCG, retail, E-commerce, and manufacturing facilities.

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